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Methods to improve the production efficiency of CNC machine tools
How to increase the production efficiency of CNC machine tools? This should be a concern for many people, so what should be done? Today I will take you to learn more.
In the actual production process, we will find that the same small CNC lathe is operated by different personnel. Within the same working time, the production efficiency changes greatly, and many CNC lathes cannot fully reflect their processing capabilities and play a good role. In the process of use, only by fully considering the factors that affect the production efficiency of small CNC lathes and striving to increase the production efficiency of lathes, can the production capacity of equipment be fully developed.
In order to increase the production efficiency of the lathe, it is necessary to carefully analyze the parts processed by the lathe, and clarify the requirements for materials, structural characteristics, shape tolerances, roughness, etc. And the heat treatment of the parts. On this basis, choose a reasonable milling process and a simple machining route.
Usually, a part can have several different processes, and the process of the part is different. Its production efficiency, processing cost, and processing accuracy often vary greatly. Therefore, under the premise of the quality of the part processing, the quality of the part processing is important. According to the specific production situation, try to increase production efficiency as much as possible, reduce production costs, and develop reasonable processing techniques.
When machining workpieces on lathes manufactured by custom CNC lathe manufacturers, efforts should be made to unify design data, process data, and programming calculation data for the positioning and installation of workpieces. In order to fully utilize the processing efficiency of the equipment, the number of clamping times can be greatly reduced, and the surface to be treated after positioning and clamping can be processed, avoiding the use of placeholders to manually adjust the processing plan.
The cutting amount includes: spindle speed, cutting depth, and feed rate. When selecting the cutting amount, if it is rough machining, it is generally to increase productivity, but also to consider economy and processing costs. A larger cutting depth and feed rate can be selected; If it is semi precision machining or precision machining, efficiency, economy, and machining cost should be considered under the premise of machining quality; When performing air flow, the tool should be set to a high feed rate. The specific values should be determined by the manual operation of the lathe, manual cutting volume, and experience.